Friday, 14 February 2025

Ultra -processed foods

The Dark Side of Convenience: Ultra-Processed Foods









In today’s fast-paced world, ultra-processed foods have become a significant part of our diets. From packaged snacks to ready-to-eat meals, these foods are convenient, affordable, and widely available. However, their impact on health and the environment is a growing concern. At .SS Engineers & Consultants


We are committed to promoting sustainable and healthy food choices. In this blog, we explore what ultra-processed foods are, their effects on health, and how we can make better dietary decisions.  

 What Are Ultra-Processed Foods?

Ultra-processed foods are industrial formulations typically made with five or more ingredients. These include substances not commonly used in home cooking, such as preservatives, artificial flavors, and emulsifiers. Examples include sugary cereals, sodas, instant noodles, and packaged snacks.  

The Health Impacts of Ultra-Processed Foods


Research has shown that consuming ultra-processed foods is linked to several health issues, including:  
Obesity: Ultra-processed foods are often high in calories, sugar, and unhealthy fats, contributing to weight gain.  

Heart Disease: These foods contain high levels of sodium and trans fats, which can increase the risk of cardiovascular disease.  

Diabetes: The high sugar content in ultra-processed foods can lead to insulin resistance and type 2 diabetes

A study published in the *BMJ* found that a 10% increase in the consumption of ultra-processed foods was associated with a 12% higher risk of cancer. Read more about the study 1.  

Environmental Impact of Ultra-Processed Foods


The production of ultra-processed foods also has significant environmental consequences:  
Resource Intensive: The manufacturing process requires large amounts of energy, water, and raw materials.  

Packaging Waste: Ultra-processed foods often come in single-use plastic packaging, contributing to pollution.  

Carbon Footprint: The transportation and distribution of these foods add to greenhouse gas emissions.  

Check out [Our World in Data] for a deeper examination of the environmental impact of food production. 2 


How to Reduce Your Consumption of Ultra-Processed Foods


At SS Engineers & Consultants, we believe in empowering individuals to make healthier and more sustainable food choices. Here are some tips to reduce your intake of ultra-processed foods:  

Cook at Home: Preparing meals from scratch allows you to control the ingredients and avoid additives.  

Read Labels: Check food labels for ingredients you don’t recognize or can’t pronounce.  

Choose Whole Foods: Opt for fresh fruits, vegetables, whole grains, and lean proteins.  

Limit Packaged Snacks: Replace chips and cookies with nuts, seeds, or homemade snacks.  
For more tips on healthy eating, visit [Harvard T.H. Chan School of Public Health]3


 The Role of Innovation in Food Processing


As a company dedicated to engineering and consulting, *SS Engineers & Consultants* supports innovations that promote healthier and more sustainable food systems. Advances in food technology, such as clean-label processing and plant-based alternatives, are paving the way for better options.  
For example, companies are now developing minimally processed snacks made with natural ingredients. Learn more about these innovations at [The Good Food Institute]4

 Conclusion

Ultra-processed foods may be convenient, but their impact on health and the environment cannot be ignored. At SS Engineers & Consultants, we encourage consumers to make informed choices and prioritize whole, minimally processed foods. By doing so, we can improve our health and contribute to a more sustainable future.  

About author

SS Engineers and Consultants is a premier engineering firm specializing in innovative design solutions, sustainable practices, and comprehensive project management. With decades of combined experience across various industries, their team of expert engineers and consultants delivers tailored services that meet the unique needs of each client, ensuring safety, efficiency, and cost-effectiveness in every project.


This line emphasizes their professionalism, expertise, and commitment to delivering high-quality results. If necessary, adjustments can be made based on specific areas of focus or achievements!


Let’s take a step toward better eating habits today!  


Saturday, 8 February 2025

Recycling Food Waste: 6 Unusual Food Waste Inventions

 

Turning Waste into Wealth: Recycling Food Waste


Food waste is a global issue, with approximately *1.3 billion tons* of food wasted every year. This not only impacts food security but also contributes to environmental problems like greenhouse gas emissions and landfill overflow. At *SS Engineers & Consultants*, we are passionate about innovative solutions to reduce food waste and promote sustainability. In this blog, we explore six unusual inventions that are transforming the way we recycle food waste.  


Edible PackagingOne of the most creative solutions to food waste is edible packaging. Made from natural ingredients like seaweed, rice, and potato starch, this packaging can be eaten along with the food it contains. Companies like *Notpla* are leading the way with their edible water pods and sauce sachets.  

Why It Matters: Edible packaging reduces plastic waste and ensures that no part of the product goes to waste.Here   

Food Waste-Powered Vehicles; Did you know that food waste can power vehicles? Bio-bean, a UK-based company, converts coffee grounds into biofuel that can power cars, buses, and trucks.  

Why It Matters: This innovation not only recycles food waste but also reduces reliance on fossil fuelsHere  

 Food Waste Composting Robots*  

Composting is a great way to recycle food waste but can be time-consuming. Enter *Lomi*, a smart composting machine that turns food scraps into nutrient-rich compost in just a few hours.  

Why It MattersLomi makes composting accessible for households and businesses, reducing the amount of food waste sent to landfillsHere 


Food Waste-Based Fabrics; Innovators are now turning food waste into sustainable fabrics. Orange Fiber creates silk-like fabric from citrus peels, while Piñatex makes leather alternatives from pineapple leaves.  

Why It Matters: These fabrics reduce textile waste and provide a sustainable alternative to synthetic materialsHere 

Food Waste-Powered Energy; Food waste can also be converted into renewable energy. HomeBiogas is a system that turns organic waste into biogas for cooking, electricity, and liquid fertilizer for plants.  


Why It Matters: This invention provides a sustainable energy source while reducing food waste and chemical fertilizer useHere  

Upcycled Food Products; Upcycling is the process of transforming food waste into new, high-quality products. Companies like *ReGrained* create snack bars from spent grain, and *Rubies in the Rubble* makes condiments from surplus fruits and vegetables.                                      


Why It Matters
Upcycling reduces food waste and creates delicious, sustainable products

Role of Innovation in Reducing Food
Waste:
 At *SS Engineers & Consultants*, we believe that innovation is key to solving the global food waste crisis. From edible packaging to food waste-powered energy, these inventions demonstrate the potential of technology to create a more sustainable future.  Here

By supporting and investing in such innovations, we can reduce food waste, conserve resources, and protect the environment.  

 

You Can Contribute*  


Compost at Home:
Use a composting machine like Lomi or create your own compost bin.  

Support Upcycled Products: Choose products made from food waste, such as ReGrained snack bars.  

Reduce Food Waste: Plan meals, store food properly, and repurpose leftoversHere 

Conclusion 

Recycling food waste is no longer just about composting. With innovations like edible packaging, food waste-powered vehicles, and upcycled products, we can turn waste into valuable resources. At *SS Engineers & Consultants*, we are committed to promoting sustainable solutions and inspiring others to take action.  

Let’s work together to reduce food waste and create a greener, more sustainable future!  

About author

SS Engineers and Consultants is a premier engineering firm specializing in innovative design solutions, sustainable practices, and comprehensive project management. With decades of combined experience across various industries, their team of expert engineers and consultants delivers tailored services that meet the unique needs of each client, ensuring safety, efficiency, and cost-effectiveness in every project.


This line emphasizes their professionalism, expertise, and commitment to delivering high-quality results. If necessary, adjustments can be made based on specific areas of focus or achievements!



Monday, 28 December 2020

Are you looking for setting up tomato processing plant?

  

 Tomato processing Technology

Tomato processing can be an instrumental skill for farmers who want to convert the tomatoes into various other products besides using them as vegetables. This technical brief contains the varieties of ways a farmer can process the tomato into many other products. Tomatoes are known to be the most important crop economically among various other vegetables in the world. The return of investment in growing tomatoes is tremendous due to its high growth capacity while the crop cycle duration is very short.








We can set up a tomato processing plant on a turnkey basis where fresh tomatoes will be processed to manufacture tomato puree/ketchup, tomato concentrate, and tomato paste.
  • We SSEC offer automatic and semi-automatic plants for tomato processing.
  • The size can be customized from 1 Ton/D to 500Ton/D.
  • All the major parts of the machinery are created using SS 304, SS 316 is also available as per your requirement.
        To set up a tomato processing plant we require the following machines
  • washing(bubble washer)
  • sorting
  • Tomato crusher 
  • pulping processing machine
  • Tomato pulp preheating system
  • Tomato paste evaporator
  • Sterilizer
  • Tomato paste aseptic filler
washing:
  • The tomatoes are washed by floating water from a bubble washing/ Float washing machine. A bubble generator situated at the bottom of the machine is acting as the source of the floating water. 
  • During the process of Bubble washing, the tomatoes don’t get any harm. The waste and the sand after washing the tomatoes will get discharged. tomatoes don’t get any harm. The waste and the sand after washing the tomatoes will get discharged.

sorting:
  • After washing the tomatoes we will get clean tomatoes we need to sort out the bad and green and unripened tomatoes from the good quality tomatoes in order to get high-quality tomato paste
  • sorting is performed based on the color, shape, size, etc it can perform the automatic or manual process

Tomato crusher:
  • SSEC  crusher is made through the most advanced working principle, higher accuracy of manufacture, and best crushing functions. It is mainly used for crushing many kinds of fruits or vegetables, for example, tomato, apple, pear, strawberry, celery, fiddlehead, etc. it can crush the raw materials into small particles, and it will be better for the next processing section.
  • The machine is composed of a feed hopper, side cover, frame, principal axis, bearing block, motor, motor structure, outlet hopper, etc.

pulping processing machine:
  • we transfer the crushed tomatoes to the pulping machine to get the tomato paste which size is 0.4-0.6mm but in order to enhance the juice yield rate, before pulping we use the preheater to heat tomato pulp to 60 degrees for 15 mins and the tomato pulp yield rate is about 90% after pulping the tomato peel and seed will be separated from tomato pulp.


Tomato pulp preheating system:
  • we use preheater to treat tomato pulp there are two types of process one is for hot break tomato paste, tomato pulp will be heated to 85-90 degrees for 10 -15 mins
  • The other type is the cold break which will be heated to 55-60 degree to 10-15 mins to destroy pectinase activity soften tomato pulp ease to separate and enhance the pulp rate


   Tomato paste evaporator & Sterilizer:
  •    The force circulation evaporator can evaporate the raw tomato pulp into tomato paste
  •    we use a sterilizer to do heat treatment of the tomato paste to remove the bacteria of the tomato paste to get the longest shelf life.
 Tomato paste aseptic filler:
  • After tomato pastes sterilizing we use the aseptic filler to fill into aseptic bags and filling Temperature is about 40 degrees and the tomato paste in aseptic bags can reach 2   years shelf life.
     
   How it works?
  • In these processes, the Tomato's are received from farms and washed with high-pressure water in the fruit washing machine to remove all harmful substances from tomato's, which includes chemicals such as pesticides.
  • The cleaned tomatoes to the next procedure to the sorting here workers pick out the unqualified tomatoes to ensure the quality of the end product after washing and sorting the tomatoes are crushed peeled and the seed is separated
  • Using the hot break or cold break it is preheated that enhance the pulp rate
  • we evaporate and sterilize the pulp to increase the shelf life and use the aseptic filling for filling.

  


Benefits of  Running Tomato processing plant:
  • With an annual growth of over 20% per annum, the demand for tomato sauce is getting huge in India which is expected to rise more in times to come.
  • It provides an opportunity for the industry people to sell their products at a higher rate, making profits
  • Reduced labor requirements
  • 24/7reliability
Features of the tomato processing plant:
  • Our lines are characterized by long-experience know-how, strong construction, and energy saving.
  • The pulper is made up of tube in tube Spira flow pipes for steam and products It is possible to adjust the temperature from 50° to 150°C.
  • More quality of organoleptic characteristics, the keeping of color, and finished product.
  •  Deactivating the enzymes likely to be generated
Applications of tomato processing plant:
  • It is mainly used in food factories, bakeries, restaurants, retails, Manufacturing Plant, Food & Beverage Factory, Farms.
if you are also looking to set up the tomato processing plant contact us at the below number or send a mail our project engineers will design the plant as per your requirement.





Tuesday, 22 December 2020

The Indispensable way to boost India’s horticulture exports

Did you know after china our India is the 2nd largest food producing countries in the world? But,

We are exporting only 2% to other countries, why?




         

Start Fruit & Veg Pack-house Business, a step by step guide for setting up fresh produce pack house.


Despite being a leading producer of fruits and vegetables, India’s horticultural produce is bare minimum, in order to compare other nations like Thailand, the US & China.

  • India is ranked second in fruits and vegetables production in the world. Despite abounding with great horticultural produce, India lags behind when it comes to the exports of its processed fruits and vegetables. Thus, we contribute only 2% of the total agricultural exports to other countries. This is starkly low in comparison to Brazil (30%), USA (70%) and Malaysia (82%). However, according to experts, one of the ways to boost India’s horticulture exports is by adding value to India’s horticultural products.
  • Value addition to horticultural products has numerous advantages for all shareholders. Besides enhancing the life of the product & reducing food wastage, value addition leads to higher monitory return for the food & beverage industry. This will also mean higher incomes for farmers as exports and profits in the sector increase.
  • Adding value to India’s horticultural produce is a need of the hour as not only will enhance profit margins and agri exports of the country, but it will also be a right step to farmers to increase their income and productivity.


The RBI has classified loan to food and agro based processing units as Priority Sector, in order to encourage the food processing units the Lending limit sanctioned  is INR100 crores per borrower by the banking system,. However, the procedural hurdle involved in obtaining credit from financial institutions acts as a drawback in the development of the industry.


But in order to truly leverage its food processing capabilities, India needs to fix the issues related to value addition such as quality, low R&D and infrastructural gaps.

 

Our SS engineering and consultants will manufacture all the equipment of Fruit & Vegetables processing lines. This article explores the reasons that have prevented India from leveraging its potential in adding value to its horticultural products, and the strategies to overcome the same.

According to Agricultural and Processed Food Products Export Development Authority,

India exported processed fruits worth US$ 381 and processed vegetables worth US$ 252 in April-October 2020-21, According to SBI Eco wrap, India’s share of Agri export is less than 15% of the value added agri products bearing high value. 

In contrast, countries like the US & China accounts 25% and 49% of their exports. 






 All values in US$ million.

One of the reasons for low value addition in India is the failure to live up to the quality parameters set by other nations. This is quite evident in the context of Indian snacks being rejected in US due to high pesticide levels. What happens here are that in most cases, exporters in India source their raw materials from middlemen or mandis without having complete knowledge about which farm the product is sourced from. This variation gives birth to the challenge of meeting rigid food safety requirements of the markets.

Another related issue that the country’s food and beverage industry faces is the multiplicity of testing standards with bodies like FSSAI for imports and domestic market and APEDA and EIC for exports.

Laboratories are the backbone of the inspection and certification activity. In order to test to requirements prescribed by the importing countries, the laboratories should have state-of-the-art equipment and manpower that is qualified and trained to operate such equipment

This difference in standards can create confusion among farmers when it comes to following standards for domestic and external markets and leads to ambiguity in food standards. This is worsened by the fact that there is a lag in implementation of laws and enforcement of safety standards and the ill-equipped state of these testing labs.

In addition to this, there are many technological and logistical barriers that the sector faces. There is a lot of scope for Research & Development in agriculture w.r.t development of better quality high yielding seeds; an efficient plant disease forecast system and effective post-harvest management. This is attributed to the low expenditure on R&D as a share of agricultural GDP in India (0.30%) in comparison to China (0.62%), USA (1.20%), Brazil (1.82%) or even South Africa (3.06%).

Logistical challenges dearth of cold storage, shortage of containers are impacting the performance of the sector, Transportation and logistics constraints are hurting export of  perishable food items in India.

 Adding value:

India, being a leading producer of fruits and vegetables, must play to its strength and leverage agricultural bounty by adding value to its produce. The government of India has recently taken positive steps in prioritizing lending to food processing units, it has also invited FDI for establishment of mega food parks, but there is still a room for improvement.

The government need to work with different shareholders starting from farmers to ensure quality produce, Better storage and processing know-how, technology need to be shared to the farmers, producers which shall enable them to process and store their produce. There is need for set up of food testing laboratories at every village to facilitate farmers and producers for maintaining quality and traceability of their produce. 

Horticultural of fruits & Vegetables:

Horticultural perishable crops include fruits, vegetables, flowers & ornamentals. Fruits and Vegetables can be marketed in the fresh form or as minimally processed products. Vital to maintaining their quality and maximizing their life span is careful and minimal handling and Proper temperature management. In general, there is no post-harvest technology for improving the quality of a commodity once it is harvested. This facility is referred to a sap packing-shed, a pack-house or a packing-house.

Changes in the marketing structure for fresh produce and the growing consumer demand for fresh produce that is safe and of good quality, means there is a need to focus on the implementation of good practice in fresh produce supply chains.

Higher ROI through higher produce prices that can be justified by the improved quality of the commodity.

● Higher ROI by reduced costs of handling and packing.

● Increased demand for the produce.

● Reduced post-harvest losses.

Growers:

Large farmer will find it necessary to perform packing-house operations in a central facility prior to marketing their produce. Cluttered produce generally bring slower prices because it is of mixed quality and may have a shorter life span .The cost of additional sorting and grading must, therefore, be covered by buyers. A packing-house becomes even more important when markets demand quality produce.

To Know more about us : https://www.ssengrindia.in/
To Conatct: 90308 90306
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Ultra -processed foods

The Dark Side of Convenience: Ultra-Processed Foods In today’s fast-paced world, ultra-processed foods have become a significant part of our...